| Proces Code | Description | Process Charecteristic | Product Charecteristic | Source Of Variation |
|---|
| 1 | ![images]() Receipt of Material | Order Qty.and Specified Verification W.R.T.Invoice | - | - |
| 2 | ![images]() Raw Material Inspection | - | Chemical,Physical and Metallurgical | Material Mixup From Steel Mill, Surface Defects, Dimension |
| 3 | ![images]() Storage | Specific storage area | Colour code | Material Mixup |
| 4 | ![images]() Cutting | Cutting feed, Blade life | Cut Blank weight Taper | Material Mixup |
| 5 | ![images]() Heating | Temperature, soaking time | - | Weight Veriation, Mixup |
| 6 | ![images]() Forging | Die Temperature, Cut blank tempeature | Dimensions, Diameter, Length | Scalepit, Mixup |
| 7 | ![images]() Trimming & Piercing | - | Trim Dimension, Pierce Dimension | Lap, Dent Mark, Mismatch, Unfill |
| 8 | ![images]() Normalised | Temperature, Soaking time | Hardness | Miss Match, Flash Dent Mark |
| 9 | ![images]() Lab inspection | - | Hardness, Microstructure | Hardness Variation, Ferrite % more, Bad Microstructure |
| 10 | ![images]() Shot Blasting | Grit Size, Cycle Time, Current (Amp) | Surface Condition | Over Heating, Mismatch, Scale Pit, Fflash Projection |
| 11 | ![images]() Flash Grinding | Surface Speed | Burr Projection | Sticky scale |
| 12 | ![images]() Coining | Temparature | Dimension, Straightness | Stress |
| 13 | ![images]() Final Inspection | - | Visual Appearance Dimension, Mismatch | Mismatch, Scale, Cracks Dentmarks,excessive Grinding |
| 14 | ![images]() Anti Rust Oil Spraying | - | Rust Free | Rusty |
| 15 | ![images]() Dispatch | - | - | - |
Receipt of Material
Raw Material Inspection
Storage
Cutting
Heating
Forging
Trimming & Piercing
Normalised
Lab inspection
Shot Blasting
Flash Grinding
Coining
Final Inspection
Anti Rust Oil Spraying
Dispatch